Flanges Things to know

Selecting a flange

Working Pressures:

Working pressures indicated are based on atmospheric temperatures. Refer to specification for additional details on pressure ratings based on other temperatures, and materials as well as gasket and bolt requirements.

Helpful when Selecting:

When choosing a flange for your application, it is helpful to know that the most commonly available flanges are ASME/ANSI B16.5 and AWWA C207 series flanges. This generally means that these flange selections are the most economical choices.

Domestic Capabilities:

100% US Manufactured Flanges Available on Request.


AWWA THINGS TO KNOW

Note this is a limited summary based on most commonly used AWWA flange types. Please contact CAB, or consult the latest AWWA C207 or C228 specification for more detailed information.

AWWA FLANGE MATERIAL

AWWA flanges may be produced from plate, bar or forged materials. Steel must meet following requirements:

Minimum Tensile Strength 50,000 psi / 345 Mpa
Minimum Yield Strength 32,000 psi / 221 Mpa
Elongation based on 2" gage length min 18%
Elongation based on 8" gage length min 14%
Carbon maximum .29 percent
Phosphorus maximum .04 percent
Sulfur maximum .05 percent

AWWA BOLTING

  • Bolts shall be ASTM A193 B7
  • Nuts shall be ASTM A194 2H heavy hex or ASTM A563 for 1" and small diameter.
  • Washer, if used, must meet ASTM F436

Bolt lengths calculation:

Sum of flange maximum thickness + gasket thickness + washer thickness + depth of nut + 1/4 inch minimum. If using studs, add depth of second nut and washer plus an additional 1/8".

AWWA GASKETS

Rubber gaskets with hardness Shore A 70-85 with gasket seating stress of 200 psi conforming to ASTM D1330 Grade 1 or Compressed Fiber (CFG) or PTFE gaskets may be used and must be suitable for minimum of 4800 psi seating stress.

Ring gasket diameters (if not using full face gaskets extending to OD) shall be:

  • Inside diameter of ring gasket shall be inside diameter (ID) of flange
  • Outside diameter of ring gasket shall be bolt circle diameter minus bolt hole diameter

AWWA TOLERANCES

Outside Diameter (OD) +- 1/8" (3.2mm)
Inside Diameter (ID) + 1/16" (1.6mm) -0
Thickness 18" nominal and smaller +1/8 (3.2mm) -0
Thickness 20" nominal and larger +3/16" (4.8mm) -0
Bolt Circle Diameter (BC) +- 1/16" (1.6mm)
Bolt Hole Spacing (aka Chord) +- 1/32" (.79mm)

AWWA FLANGE FACING

Flanges are typically supplied with spiral serrated finish with 24-55 grooves per inch. Concentric serrated finish may be available by special order though it is rarely used. A cutting tool of .06" radius or less should be used, yielding 125-500 RMS (3.2-12.7 RA) roughness.

AWWA DRILLING

  • For flanges up to and including 84" nominal, bolt holes are drilled 1/8" (3.2mm) larger than the diameter of the bolt/stud.
  • Flanges above 84" nominal are drilled 3/16" (4.8 mm) larger than bolt/stud diameter.
  • Bolt holes may be drilled 1/8" larger diameter to accommodate insulators or alignment when needed.

AWWA Test Pressures are 1.5 times flange pressure ratings.


ASME/ANSI B16.5 THINGS TO KNOW

Note this is a limited summary based on most commonly used flange types. Please contact CAB, or consult the latest ASME/ANSI B16.5 specification for more detailed information.

ASME/ANSI B16.5 FLANGE MATERIAL

Most common carbon steel materials used on B16.5 flanges are A105, A350 LF2, A 515-70 (Blinds Only), A 516-70 (Blinds Only).

ASME/ANSI B 16.5 GASKETS

B16.5 specification allows for several types of gaskets depending on operating environment. Consult specification for details.

ASME/ANSI B 16.5 BOLTING

ASTM A193 B7 bolts are commonly used as the minimum strength requirement on bolting for ASME/ANSI B16.5 flanges. The specification allows for other options based on flange pressure class.

ASME/ANSI B16.5 TEST PRESSURE

Test pressures on B16.5 flanges are 1.5 times of pressure rating.

ASME/ANSI B16.5 MARKING

CAB supplied B16.5 flanges will be marked B16.5, pressure class, material grade, heat # and mfr.

ASME/ANSI B16.5 TOLERANCES

(Partial listing of common slip on flange tolerances; more details in ASME/ANSI B16.5 specification)

Outside Diameter -
Inside Diameter 10" nominal and smaller +.03" -0
Inside Diameter 12" nominal and larger +.06" -0
Thickness 18" nominal and smaller +.12" -0
Thickness 20" nominal and larger +.19" -0
Bolt Circle -
Bolt Hole Spacing -
Bolt Circle Concentricity - 2.5" and smaller .03"
Bolt Circle Concentricity - 3" and larger .06"

ASME/ANSI B16.5 FLANGE FACING

B16.5 flanges are typically supplied with a raised face, which is added to the minimum flange thickness (thickness through bolt hole). For Class 150 and 300 .06" is added. For Class 400, 600, 900, 1500 and 2500, .25" raised face is added.

Flat faced flanges are available. Flange faces are typically supplied with a spiral serrated finish of 44-55 grooves per inch with RMS of 125-250 (3.2 to 6.3 RA) finish.


ASME B16.47 THINGS TO KNOW

Note this is a limited summary based on most commonly used flange types. Please contact CAB, or consult the latest ASME B16.47 specification for more detailed information.

ASME B16.47 FLANGE MATERIAL

Most common carbon steel materials used on B16.47 flanges are A105, A350 LF2, A 515-70 (Blinds Only), A 516-70 (Blinds Only).

ASME B16.47 GASKETS

Nonmetallic gaskets should conform to ASME B16.21; Metallic gaskets should conform to ASME B16.20.

ASME B16.47 BOLTING

ASTM A193 B7 bolts are commonly used as the minimum strength requirement on bolting for ASME B16.47 flanges. The specific allows for other options based on flange pressure class.

ASME B16.47 TEST PRESSURE

Flanges are not required to be pressure tested.

ASME B16.47 MARKING

CAB supplied B16.47 flanges will be marked B16.47, pressure class, material grade, heat # and mfr.

ASME B16.47 TOLERANCES

(Partial listing of common slip on flange tolerances; more details in ASME B16.47 specification)

Inside Diameter 10" nominal and smaller +.03" -0
Inside Diameter 12" nominal and larger +.06" -0
Thickness of Flange through bolt hole 1" or less +.12" -0
Thickness of Flange through bolt hole >1" to 2" +.19" -0
Thickness of Flange through bolt hole >2" to 3" +.31" -0
Thickness of Flange through bolt hole >3" +.38" -0
Bolt Circle .06"
Bolt Hole Spacing .03"
Bolt Circle Concentricity .06"

ASME B16.47 FLANGE FACING

B16.47 flanges are typically supplied with a raised face, which is added to the minimum flange thickness (thickness through bolt hole). For Class 75, 150 and 300 .06" is added. For Class 400, 600 and 900, .25" raised face is added. Flat faced flanges are available on request.

Flange faces are typically supplied with a spiral serrated finish of 44-55 grooves per inch with RMS of 125-250 (3.2 to 6.3 RA) finish.

ASME B 16.47 Series A was formerly known as MSS SP 44 specification. Series B was formerly known as API 605 specification. Now both have been combined and included in ASME B16.47 specification.


OTHER

Lightweight

Class 125 lightweight flanges are not governed by a flange specification. They are a hub designed slip on type flange with drilling that matches 150# or 125# drill pattern. The flanges do not have an official pressure rating, however, early AWWA specifications had a Table 2, Class D hub type slip on that is same dimensions and pressure rating for that flange as 150psi.

Ductile Iron

Ductile Iron backup flanges do not have a flange specification. They are considered "unrated" flanges for use on non-pressure type applications. Drilling pattern matches 150# or 125# drilling.

Pressure Vessel

Pressure vessel flanges are designed per ASME Section VIII and are designed for pressure vessel use. They are only rarely used and are generally built to order.

Tubeturns

Tubeturns 150# and 300# slip on flanges were originally designed by Tubeturns and appeared in their flange catalog for many years. Drill patterns were designed to match up to common valve drilling patterns 150# and 125# and 300# and 250# patterns.


Drill Patterns

These flanges have 125# drill pattern
(note that 125# is same as 150# pattern).

  • ANSI B16.1
  • ANSI/ASME B16.5 150
  • AWWA C207 D
  • AWWA C207 E
  • AWWA C228 SA
  • AWWA C228 SB
  • AWWA C228 SD
  • AWWA C228 SE

These flanges have 150# drill pattern
(note that 125# is same as 150# pattern).

  • ANSI/ASME B16.5 150
  • AWWA C207 D
  • AWWA C207 E
  • AWWA C228 SA
  • AWWA C228 SB
  • AWWA C228 SD
  • AWWA C228 SE

These flanges have 250# drill pattern
(note that 300# is same as 250# pattern).

  • ANSI B16.1

These flanges have 300# drill pattern
(note that 300# is same as 250# pattern).

  • ANSI/ASME B16.5 300
  • AWWA C207 F
  • AWWA C228 SF